CNC milling horizontal machining centers (MH series) Yida, Taiwan. CNC Horizontal Milling Machines CNC Horizontal Machining Center

Entrance doors 28.01.2023
Entrance doors

Essential elements:

  • Heavy all-metal bed, damping vibrations of the machine during operation. For greater stability, a vibration damping compound is poured into the machine nodes.
  • On the bed there are roller guides made according to Japanese technology. The T-shaped table can move parallel or perpendicular to the spindle axis, which simplifies and speeds up the processing of workpieces.
  • Modern horizontal milling centers are equipped with a powerful electric motor of 15-22 kW. To cool the spindle and other parts of the machine, a ball screw system is provided that controls the oil temperature. This control eliminates overheating and prolongs the life of the machine.
  • The device is equipped with a 40-slot tool magazine and a pallet change system - fixtures for fixing workpieces. This design allows you to quickly produce even the most complex part. The high speed of work is ensured by the design of the spindle with a maximum rotation speed of 8000 rpm.
  • The equipment is durable, reliable, but at the same time completely maintainable. Thanks to a wide network of service centers, any breakdown can be removed in a fairly short time, preventing a long downtime of the machine.
  • The unit is equipped with a convenient chip removal system, which leaves through a special channel, without clogging the working field and without interfering with work.

Benefits of horizontal milling centers from KMT

  • Implementation of new technologies - devices are equipped with components and assemblies manufactured using the latest machine-tool developments. This makes milling equipment fast, productive, durable and reliable. Such an acquisition will quickly pay off and begin to make a profit.
  • Managing the milling process is quite simple. Regulating elements are installed with maximum convenience for the operator.
  • The proposed models are made by well-known Chinese brands that produce modern machine tools at a relatively low price, requiring a minimum investment after purchase.

The KMT company installs, mounts and debugs the acquired horizontal milling centers. Provides full technical support and staff training. Warranty and post-warranty service is provided.

Our company MEATEK offers to buy horizontal milling machines and CNC centers in Moscow from a warehouse at an inexpensive cost, on which commissioning work was carried out, all the main components and mechanisms were checked.

The CNC horizontal milling machine is called so, due to the fact that the spindle into which the cutters are attached (or on the shaft of the installed trunk) is located horizontally. And accordingly, horizontal as well as vertical processing is performed. Such equipment is intended for corners and grooves, screw and shaped surfaces.

Horizontal milling machine for metal refers to general purpose machines, they are designed for many operations. You can buy a horizontal CNC machining center in Moscow at an affordable cost in our company MEATEK. You will receive a full consultation on the technical characteristics of products. We will select a model that is suitable specifically for your needs, and arrange targeted delivery in Moscow and throughout Russia.

Buy horizontal CNC milling machine

The main feature of the device of horizontal machining centers and machine tools is the absence of a rotary mechanism. The workpiece is only fed parallel or perpendicular to the spindle axis.

CNC horizontal milling machining center is a multi-operational system that performs roughing, finishing and semi-finishing of metal surfaces of any configuration. Due to the special design and the presence of CNC, with its help, processes achieve exceptional accuracy. At the same time, the production cycle, and hence the operating time, is significantly reduced.

If there is a choice, to buy CNC horizontal milling machines or a machining center, then first of all it is necessary to take into account the features and volume of production. The system, in addition to milling, performs drilling and boring operations, cuts threads and calculates precise holes linked by coordinates. It works with large body parts made of cast iron, steel, non-ferrous metals and their alloys. The design feature makes it possible to maintain the accuracy of the specified parameters and perform cutting of materials that are difficult to process.

With the help of a horizontal milling machine, relatively small workpieces are processed. It is successfully used in large enterprises and small industries. Equipment with high precision and speed processes hard alloys. The presence of CNC allows you to produce a large number of parts at no additional cost by reducing manual labor.

The cost of horizontal milling machines - sale in Moscow

In our catalog you can choose and buy a horizontal machine for metal, guided by the following parameters:

  • the size of the working field;
  • spindle speed;
  • angle of rotation of the spindle head;
  • engine power.

These indicators determine the efficiency of the machines.

You can also buy modern machining centers and vertical milling centers from us. When evaluating the feasibility of a purchase, we recommend evaluating the cost of energy resources, the cost of tooling. Also important are the parameters of the workpieces with which you will have to work, the properties of the materials being processed. This option will be optimal if materials of different composition are used in processing. But be prepared for the fact that the cost for this offer will be slightly higher than for the machine.

We are ready to offer a wide range of horizontal milling machines in Moscow, which you can buy from us at a bargain price. Extensive experience, strong business relationships and well-established logistics channels allow us to set reasonable prices for CNC horizontal milling machines. The metalworking centers and horizontal milling machines offered by our company in Moscow meet all quality and safety standards. The latest technologies used in production provide high productivity, processing accuracy and ease of control. Our products help you improve profitability by improving product quality and reducing production costs. We are located at: MO, Dolgoprudny, st. Yakova Gunina, 1., tel. +7 495 626-99-26.

PURPOSE:

Horizontal machining centers are designed for milling, drilling and boring workpieces of any shape and from any material - from cast iron to non-ferrous alloys, plastics and heat-resistant alloys.

DISTINCTIVE FEATURES:

  • Horizontal machining centers of the MDH series are produced in cooperation with the famous manufacturer of machining centers - OKK (Japan). Joint production was organized more than 10 years ago. All technologies and equipment were provided by Japanese specialists. Previously, MDH centers were supplied only with the permission of OCC.
  • In the design of horizontal machining centers, the latest technologies are incorporated, which allow achieving high accuracy, processing speed, and structural rigidity.
  • The FANUC 31i CNC system is the most widespread system in the world. It is one of the most stable It excels in quality control and manufacturing precision, and is ideal for managing the processing of a variety of complex tasks. It is easy to find operators, service throughout Russia, spare parts are available in warehouses.
  • Ball screws are used only with internal oil cooling. Thermal stabilization sensors are installed, due to which high accuracy rates are achieved.
  • Japanese components are used on the machines: IKO roller guides (Japan), DAIKIN hydraulics, ZF spindle motor (Germany).

APPLICATION AREA:

Multi-purpose horizontal milling machining centers of the MDH series are designed for processing particularly complex body parts in stand-alone operation and as part of flexible production systems. They are used in all branches of mechanical engineering: automotive industry, power engineering, aerospace industry, instrument making and many other industries.

DESIGN FEATURES:

Bed.

The basis of the machine is made of a solid T-shaped bed of high strength and precision.

The machine body is designed using finite element analysis, ensuring the necessary preservation of static, dynamic rigidity and accuracy.

Additional rigidity/hardness is achieved by filling the machine components with vibration damping material.

Guides.

Roller guides IKO (Japan) of reinforced design are installed along the X, Y, Z axes.

Straight roller guides are equipped with cages that increase the service life by 2-4 times and increase the load.

Roller guides are self-lubricating and are grease lubricated for long lasting lubrication.

CNC system.

The FANUC 31i CNC system is the world's most widely used system and one of the most stable, it excels in quality control and production precision, and is ideal for managing the processing of a variety of complex tasks. It is easy to find operators, service throughout Russia, spare parts are available in warehouses.

Ball screw pair.

X, Y, Z axes ball screws use the latest internal cooling technology, control the temperature of the cooling oil, monitoring the smallest temperature fluctuations. All this made it possible to reduce the thermal deformation of the ball screw during cutting and work at high speeds, increased the rigidity of the torque, improved the accuracy of the machine tool, and effectively reduced the inertia of the worktable during fast movement. The moving speed of the machine reaches 45m/min, reducing the processing time.

The ball screw has a self-lubricating function and is lubricated with grease for long-term lubrication.

Tool shop.

This machine uses an independent high-speed tool magazine with synchronous tool change. The machine arm during tool change loosens the main spindle, pulls out the tool, and performs tool change with a bi-directional cam/eccentric, has high tool change stability and exceptional durability. The tool magazine holds 40 tools. At the request of the client, it is possible to choose a magazine for 60, 80, 120, 160 tools.

Pallet change system.

The machine uses the APC lifting structure and the method of direct rotation of the pallets in both directions. The whole turning process of the turntable is carried out by two bi-directional cams/eccentrics, constantly performing high-speed turning (turning time: 12.5 sec), has good running stability and high reliability.

Multi-channel connection APC (8, 10 connections) increasing functionality, allows the machine to be used in an automatic production line.

Spindle.

Electrospindle with max. rotation speed 8000rpm, optional 12000rpm.

The machine spindle meets the requirements of both low speed cutting and high speed cutting at the same time. The spindle is equipped with modern temperature compensation technology, which improves the accuracy of the machine.

The spindle is cooled by the fluid circulating in the outer casing, as well as by real-time oil temperature control, controlling even the slightest temperature fluctuations.

At the request of the client, it is possible to install a spindle with internal cooling and with a drive through a gear.

The lineupMDH40PMDH50MDH65MDH80MDH125
Desktop size, mm400x400500x500630x630800x8001250x1250
Number of pallets, pcs2 2 2 2 2
Table indexing, °1°×3601°×3601°×3601°×3601°×360
Table indexing time, sec1,9 1,7 1,7 4,5 5
Pallet change time, sec5 6 12 12,5 35
400 800 1300 2000 3000
X travel, mm630 780 1050 1400 1700
Y travel, mm620 750 900 1100 1400
Z travel, mm710 800 900 1050 1240
Distance from spindle center to table surface, mm80-700 80-830 80-980 80-1180 70-1470
Distance from the end of the spindle to the center of the table, mm150-860 150-950 200-1100 200-1250 360-1600
Spindle taperBT40BT50BT50BT50BT50
Maximum spindle speed, rpm.10,000 (option: 12,000)8,000 (option: 12,000, 6,000)8,000 (option: 12,000, 6,000)8,000 (option: 12,000, 4,000)6,000 (option: 6,000)
Spindle power, kW7,5/11 18.5/22 (option: 25/30, ZF-22/26)18.5/22 (option: 25/30, ZF-22/26)25/30 (option: 30/37? ZF-22/26)22/25 (option ZF-22/26)
Rapid feeds along the X, Y, Z axes, m/min.60 45 45 (option 54)36 (option 45)45
Number of tools, pcs40 (option 60, 80, 120)40 (option 60, 80, 120, 160)40 (option 60, 80, 120, 160)40 (option 60, 80, 120, 160)40 (option 60, 80, 120)
Maximum tool length, mm350 500 500 500 500
Maximum tool weight, kg8 25 25 25 25
Maximum tool diameter, mm82/150 115/270 115/270 115/270 115/270
Tool change time, sec1,2/3,4 2/4,2 2/4,2 2,5/6 2,5/6,2
Positioning accuracy, mm0,014 0,014 0,018 X-0.021, Y-0.018X-0.021, Y-0.018
Repeatability, mm0,006 0,006 0,007 X-0.009, Y-0.007X-0.009, Y-0.007
Occupied area, m2.5x5.93.2x4.93.5x5.53.7x6.46.2x8.7
Weight, kg8000 15000 18000 24500 32500

STANDARD EQUIPMENT:

  • CNC Fanuc 31 MB
  • Pallet change system
  • 2-speed gearbox
  • Ball screws with internal cooling
  • Automatic tool change 40 pos.
  • 2 screws to remove chips from the processing area
  • Automatic lubrication system
  • Rigid tapping
  • Electrical cabinet heat exchanger
  • Full fencing
  • Block for liquid cooling
  • RS-232
  • Status indicator lamp
  • lighting lamp
  • Tool set
  • supports

OPTIONS:

  • Table indexing 0.001°
  • Optical rulers (HEIDENHAIN 3 axes)
  • Spindle power increase up to 25/30 kW
  • Resizing the T-slot
  • Coolant supply through the spindle, 2 MPa
  • Coolant supply through the spindle, 7 MPa
  • High speed spindle 35-12,000 rpm.
  • Screw conveyor with trolley
  • Pressurized cooling system
  • Tool magazine for 60 positions
  • Tool magazine for 80 positions
  • Tool magazine for 120 positions
  • Tool magazine for 160 positions
  • Tool length measuring system Metrol + G31-G37
  • Renishaw workpiece measuring system
  • Tool wear measuring system
  • Tool life monitoring function
  • Restarting the machine when the tool is worn
  • Oil Mist Catcher (Korea YHB)
  • Separator
  • Water gun
  • Air gun
  • Electrical cabinet air conditioner
  • automatic door
  • Increasing program memory
  • CE grade
  • Spindle taper CAT
  • Reducer

Horizontal milling machining centers CNC machines from HAAS allow you to successfully solve a variety of tasks, providing high performance at an affordable price. On machines, it is easy to organize multilateral processing of large parts in one setup, thus obtaining complex high-precision products at minimal cost. Another advantage of a horizontal milling machine is the effective evacuation of chips from the cutting zone.

On machines with automatic pallet change, processing can be carried out continuously, no need to stop the machine to remove finished parts and install new blanks.

All horizontal milling machines and machining centers

* Prices for machines are indicated without VAT, including delivery to the buyer's factory, including installation supervision

Classification of supplied horizontal milling machines

HAAS CNC horizontal milling machines supplied by Abamet can be divided into the following main types.

    With automatic pallet change
    This group includes machines EC-400, EC-400PP and EC-500. The work pallet can be indexed in 1° steps (basic) or work as a full 4th axis (option). The EC-400PP horizontal milling machine has a 6-pallet changer. A pallet that is not located in the working area of ​​the machine can also be rotated for the convenience of the operator.

    Without built-in pallet changer
    This group includes large-sized machines EC-1600 and EC-1600ZT. The EC-1600ZT CNC horizontal milling machine has a 203mm longer Z travel. The maximum allowable weight on the desktop is 4536 kg. Optionally available is a rotary faceplate integrated into the desktop (4th axis) with a diameter of 762 mm, which significantly expands the capabilities of the machine when processing large parts from different sides.

The main advantages of CNC horizontal milling machines

, processed in 1 setup from 5 sides, which guarantees high accuracy. Robust and proven design with the necessary stiffening ribs. Cast iron provides high damping capacity.
The design, which has been perfected by HAAS for over 30 years, guarantees accurate positioning and trouble-free operation for years to come. The design is based on a high-precision worm gear.
HAAS offers fast and reliable side-mounted automatic tool changers. All devices are completely manufactured in the HAAS factory. Changers are available for 24, 40 and 70 tools.

What does Abamet offer and how to place an order

We offer a comprehensive approach to the supply of equipment: technological study of the request, selection of the necessary equipment, cutting tools, tooling and technological equipment. We provide high-quality and efficient maintenance of machine tools by certified engineers.

To make a request, please contact us at the contact number 8-800-333-0-222 (toll-free number for calls from Russia) or send an application with a technical task by e-mail [email protected] website. You can also make a request using the feedback forms on our website or by contacting representative office of the company "Abamet" your region.

Options Horizontal milling machines and CNC machining centers
EC-400 EC-1600 EC-1600ZT EC-1600ZT-5AX
Max. travel along the X axis, mm559 1626 1626 1626
Max. movement along the Y axis, mm635 1270 1270 1270
Max. movement along the Z axis, mm559 813 1016 1016
Max. movement along the B axis, deg360 360* 360* ±30
Max. movement along the A axis, deg360
Pallet/table length, mm400 1626 1626 1626
Pallet/table width, mm400 914 914 813
B-axis faceplate diameter, mm762* 762* 762
Axis faceplate diameter, mm310
453,6 4536 4536 4536
Number of interchangeable pallets, pcs2
Pallet change time, sec8
Width of T-slots, mm16 16 16
Distance between T-shaped grooves, mm125 125 145
Spindle taper size40 50 50 50
Maximum spindle speed, rpm8100 7500 7500 7500
Max. spindle power, kW22,4 22,4 22,4 22,4
Max. torque, kN122 460 460 460
Max. axial force, kN15 35,6 35,6 35,6
Max. idle feed rate, m/min35,6 15,2 15,2 15,2
Max. working feeds along the axes, m/min21,2 12,7 12,7 12,7
Number of positions in the automatic tool changer, pcs30/50*/100* 30+1 30+1 30+1
Max. tool diameter (when neighboring positions are occupied), mm64 102 102 102
Max. tool weight, kg5,4 13,6 13,6 13,6
Tool change time (average), sec2,8 10,3 10,3 10,3
Positioning accuracy, mm±0.0050±0.0076±0.0076±0.0076
Repeatability, mm±0.0025±0.0051±0.0051±0.0051
Coolant tank volume, l360 360 360 360
Machine weight, kg10000 13640 15900 16200
* option

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